Integrated Circuit Design for Radiation Environments, by Stephen J. Gaul

Integrated Circuit Design for Radiation Environments

Stephen J. Gaul

Renesas Electronics Americas, Inc.
USA

 

Nicolaas van Vonno

Renesas Electronics Americas, Inc.
USA

 

Steven H. Voldman

Consultant and IEEE Fellow
USA

 

Wesley H. Morris

Silicon-X Corporation
USA

 

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About the Authors

Stephen J. Gaul received his B.S. and M.S. in Electrical Engineering Science from Iowa State University in 1980 and 1982, respectively. His undergraduate study focused on fields and waves, analog circuit design, and physics. His research during graduate study was supported by a grant from 3M (Minneapolis, Minnesota).

In 1983 Gaul joined Harris Semiconductor in Palm Bay, Florida. Harris Semiconductor was part of Harris Corporation, with many divisions, and Steve worked sequentially through several. These included the CMOS division as a process engineer, Bipolar division developing device simulation models, and the Custom Integrated Circuit Division working as a device engineer on a variety of programs to develop radiation hardened and other analog solutions. Several of these programs included process as well as circuit developments.

In the late 1980s, Gaul was doing research on bonded‐wafer silicon on insulator (SOI) as a replacement for dielectric isolation (DI) wafer material processing. He fabricated the first bonded wafer bipolar devices at Harris Semiconductor in 1989 and also developed bonded‐wafer material process flows and trench isolation for the first such analog components fabricated at Harris Semiconductor in the early 1990s. By the mid 1990s, Gaul had worked on a number of projects, including improving defect density in bonded/trenched material processing and solving an electro‐chemical mismatch issue on circuits using thin film resistors. Additionally, he worked on yield enhancement and migration of DI telecom circuits to bonded wafer substrates.

Gaul joined Unitrode in Merrimack, NH, in 1995 to develop a bonded‐wafer trench isolation process as a cost improvement for existing bulk isolated processes. He improved the yield of this process from 0% to greater than 90% in less than six months. Gaul also investigated safe operating area (SOA) issues in output devices in a 20 V BiCMOS process fabricated at an external foundry.

In 1997 Gaul returned to Harris Semiconductor, working on yield and process enhancement on submicron BCDMOS processes. He completed in‐house college‐level classes in RF circuit design and DSP in 1998, and his work at this time increasingly brought him into contact with circuit design tools and systems. By 1999, Gaul had taken a position as a process design kit (PDK) developer with Harris's design automation team.

Harris Semiconductor became a standalone company in late 1999 called Intersil (based on the Santa‐Clara company that was part of the 1988 Harris Semiconductor acquisition of GE Solid State), and Gaul turned to managing PDK and Design Systems for all circuit design teams at Intersil. He pioneered the use and repurposing of design system code for devices (pcells) providing rapid development of PDKs to keep pace with the corresponding rapid development of newer submicron processes. His process and device background was leveraged to improve electrostatic discharge (ESD) performance in existing processes and to cost‐improve an in‐house 0.6‐μm semiconductor process using a software shrink of 10%; this shrink was instrumental in bridging the design community to a smaller geometry BCDMOS that was in development, with a large cost saving to Intersil.

Gaul currently manages the engineering design infrastructure at Renesas Electronics Americas Inc. (REA), which purchased Intersil in 2017. His interests include radiation effects, circuit hardening, IP security, export law, and small‐town government. Gaul has written and presented 17 papers at refereed conferences, including the SOI Technology Conference, RHET, IEEE Nuclear and Space Radiation Effects Conference (NSREC), and the Journal of Radiation Effects Research and Engineering. He holds 40 US issued patents in a variety of areas, from semiconductor process flows, device design, ESD devices, radiation hardened devices, methods of forming SOI materials, improvements in trench isolation, 3D circuits, silicon on diamond (SOD), engineering design automation (EDA) software, and circuit solutions.

Nicolaas van Vonno has a strong background in the design, development, and production of high‐performance semiconductor integrated circuits, predominantly for radiation‐hardened space and defense applications. Specific areas of expertise include analog and mixed‐signal technology, radiation effects and semiconductor device radiation hardening.

Van Vonno received his Bachelor of Science degree in electrical engineering from the University of Florida in 1966. He then joined Harris Semiconductor (then Radiation, Incorporated, which was subsequently acquired by Harris Corporation) as a reliability engineer, with an initial assignment in reliability assurance for the US Navy Polaris and Poseidon SLBM programs, gaining experience in radiation effects, hardening technology, packaging, device fabrication, and quality assurance. Later, he transferred to a device engineering group, where he was responsible for device design, process development, and design/layout support. During this assignment, he participated in a broad range of projects reflecting Harris's support of many diverse technologies, including early metal‐gate CMOS and silicon‐on‐sapphire (SOS) processes. As a device engineering supervisor, he led a group of device designers, with representative projects including MOS hardness issues and radiation testing in the total ionizing dose, neutron and transient gamma environments.

In 1982, Van Vonno was promoted to director, Analog Product Development, with responsibilities in the design, development, and transfer to production of analog circuits for tactical, strategic, and space applications. Projects included the development of a broad range of analog parts for the Trident II SLBM program and development of a series of hardened analog signal processing circuits for the MX (Peacekeeper) program, as well as the development of mixed‐signal chip sets for tactical applications and the development of mixed‐signal design and verification methodologies, with Cadence as a technical partner. Other projects included the development of a radiation‐hardened cryogenic analog CMOS process for hardened 77 K and 40 K applications and the design of hardened readout multiplexer chips for use in directly hybridized HgCdTe IR focal plane array imagers.

Van Vonno was promoted to senior scientist in 1994, with responsibilities in radiation effects in electronics, technology development, and advanced projects. He then led the development of an innovative integrated fingerprint sensor using RF field technology. This project culminated in the successful spinoff of Authentec, Incorporated from Harris Semiconductor, and the eventual sale of Authentec, Inc. to Apple. The RF fingerprint sensor is currently a key feature of the Apple iPhone.

Van Vonno is currently a principal engineer with Intersil, a Renesas Company, Palm Bay, Florida. In this capacity, he is responsible for customer support and radiation effects research for the space product line, with added assignments in product development, legal support, and export control issues. He is an active researcher in enhanced low‐dose rate ionizing radiation sensitivity (ELDRS) phenomena in complementary bipolar processes. He has been an active participant in the JEDEC community, including the JEDEC JC13.4 Radiation Effects Assurance committee. He is an active participant in business development and customer support activities in Europe and is fluent in several languages.

Currently, Van Vonno holds 16 US patents in the areas of silicon device processing, optics, packaging, and biometric sensing. He has over 60 refereed publications and conference presentations and is a Life Senior Member of IEEE. He has participated in a wide range of professional activities, including IEEE and international conference assignments. He has been an active participant in the IEEE Nuclear and Space Radiation Effects Conference (NSREC), with assignments including poster session chairman, guest editor, session chairman, awards committee chairman, short course instructor, and short course chairman. Other IEEE activities include two three‐year terms as a member at large of the IEEE Radiation Effects Steering Group (RESG) and three years as vice‐chairman, publications, of RESG. He served as chairman of the 2001 IEEE Radiation Effects Data Workshop and was chairman of the local arrangements of the 2006 Nuclear and Space Radiation Effects Conference. Van Vonno received the IEEE Radiation Effects Award in 2009.

Dr. Steven H. Voldman received his BS in Engineering Science from the University of Buffalo (1979); a first M.S. electrical engineering (EE) (1981) from Massachusetts Institute of Technology (MIT); a second M.S. EE degree from MIT; an MS in Engineering Physics (1986), and a PhD in EE (1991) from the University of Vermont under IBM's resident study fellow program.

In 1977 and 1978, Dr. Voldman interned at the Robert E. Ginna nuclear plant as support for the nuclear engineer. He was a member of the MIT Magnetic Mirror Fusion experimental research group with a specialization in plasma physics from 1979 to 1981. In 1982, he was the first person in the IBM corporation to address alpha particle effects in bipolar static ram (SRAM) applications. Dr. Voldman worked with G. Sai‐Halasz on the development of the first SER alpha particle Monte Carlo simulation for the bipolar SRAM products. In 1984, he was assigned to IBM laboratory staff to develop a six‐device cell CMOS SRAM SER Monte Carlo alpha particle simulation. In 1985, he was a member of the proton and neutron cosmic ray testing effort of DRAM and SRAM IBM products to evaluate the effect of cosmic rays on terrestrial applications. In 1984, Dr. Voldman also worked on CMOS latchup for the IBM technologies. He has been involved in latchup technology development for 30 years. He worked on both technology and product development in Bipolar SRAM, CMOS DRAM, CMOS logic, SOI, BiCMOS, Silicon Germanium (SiGe), RF CMOS, RF SOI, smart power, and image processing technologies.

In 2008, Dr. Voldman was a member of the Qimonda DRAM development team, working on 70, 58, and 48 nm CMOS technology. That year, he also initiated a limited liability corporation (LLC), and worked at headquarters in Hsinchu, Taiwan, for Taiwan Semiconductor Manufacturing Corporation (TSMC) as part of the 45 nm ESD and latchup development team. From 2009 to 2011, he was a senior principal engineer working for the Intersil Corporation on ESD and latchup development working on analog and power applications. His work at Intersil involved semiconductor development of analog and digital mixed signals, SiGe, bipolar‐CMOS‐DMOS (BCD) power, and power SOI technologies. In 2013, Dr. Voldman was a member of the Samsung Electronics development team working on latchup development in 14 nm technology.

Dr. Voldman is the first IEEE Fellow in the field of ESD for “Contributions in ESD protection in CMOS, Silicon On Insulator and Silicon Germanium Technology.” He was chairman of the SEMATECH ESD Working Group, from 1995 to 2000. In his SEMATECH Working Group, the effort focused on ESD technology benchmarking, the first transmission line pulse (TLP) standard development team, strategic planning, and JEDEC‐ESD Association standards harmonization of the human body model (HBM) standard. From 2000 to 2010, as chairman of the ESD Association Work Group on TLP and very‐fast TLP (VF‐TLP), his team was responsible for initiating the first standard practice and standards for TLP and VF‐TLP. He has been a member of the ESD Association board of directors and education committee. He initiated the “ESD on Campus” program, which was established to bring ESD lectures and interaction to university faculty and students internationally. The ESD on Campus program has reached over 40 universities in the United States, Singapore, Taiwan, Malaysia, The Philippines, Thailand, India, China, and Africa.

Dr. Voldman has taught short courses and tutorials on ESD, latchup, and invention in the United States, China, Singapore, Malaysia, and Israel. He holds more than 260 US patents, in the area of ESD and CMOS latchup. He has served as an expert witness in patent litigation cases associated with ESD and latchup.

Dr. Voldman has also written articles for Scientific American and is an author of a 10‐book series on ESD, electrical overstress (EOS), and latchup, including: ESD: Physics and Devices, ESD: Circuits and Devices, ESD: Radio Frequency (RF) Technology and Circuits, ESD: Failure Mechanisms and Models, and ESD: Design and Synthesis, Latchup, EOS, ESD: Analog Design and Synthesis, ESD Basics: From Semiconductor Manufacturing to Product Use, and ESD Testing: Components and Systems, as well as contributing to the book Silicon Germanium: Technology, Modeling and Design, and international Chinese editions of the ESD books. He is also a chapter contributor to the text Nanoelectronics: Nanowires, Molecular Electronics, and Nano‐Devices.

Wesley H. Morris received his BS in Physics and Chemistry (dual majors) from Florida State University in 1977.

In 1981, Morris began his career at RCA Solid State as a semiconductor device engineer and worked there until 1986. His first job involved transferring a special Rad Hard manufacturing process developed at RCA Princeton labs from the Somerville Technology center to RCA's wafer manufacturing lab in Florida to begin manufacturing Rad Hard standard chip products. Morris successfully integrated and implemented the Rad Hard process and production line in Florida to begin manufacturing RHSOS products using silicon on sapphire (SOS) wafers. RCA began designing and producing SOS Rad Hard SRAMS, microprocessors (1802, 1804) and ASICs using the Rad Hard SOS wafer manufacturing process. Several RH SOS devices were selected and flown on JPL's Galileo and Jupiter missions and other NASA/DOD satellite systems, including the GPS satellite (MilStar) and first DBS (Direct TV) satellites included with RH SOS components in the satellite electronic payloads. In 1986, RCA awarded Morris the RCA solid‐state division award for technology excellence for his development work with the RH SOS project. The RH SOS development team were also nominated for RCA's Sarnoff award.

In 1986, Mr. Morris joined Harris Semiconductor as a principal engineer in Palm Bay, Florida, and was assigned to the military and aviation (MAD) division supporting the development of (novel) SOI wafers to develop a radiation hard manufacturing process using the silicon on insulator (SOI) wafer. At the time, RH CMOS SOI products were produced using SIMOX SOI technology that use ion implantation to form the buried oxide layer.

In 1988, after successfully developing and demonstrating fully functional 0.7 μm RH SOI SRAM memories, he moved to Austin, Texas, to represent the company at SEMATECH, which was a USA semiconductor industry research consortium formed by the top 10 US semiconductor companies to focus on improving silicon manufacturing tooling. His first assignment was to transfer IBM's 4Mb DRAM back end of line (BEOL) process from IBM to SEMATECH in Austin. After that, he was put in charge of TCAD modeling for SEMATECH process developments supporting phase 2 and 3 manufacturing processes, as well as working with SEMATECH'S wafer Fab and the electrical device test lab to set up integration and tool selections SEMEATECH would use for all the manufacturing and device test operations.

In 1992, Morris proposed and initiated the Vertically Modulated Well project, which was to develop a new approach to wafer doping and wafer manufacturing architecture to simplify the CMOS manufacturing process and reduce cycle time, wafer manufacturing costs, and advance CMOS device isolation scaling. The problem was, legacy methods used for bulk silicon isolation needed to prevent latchup as CMOS scaling evolved to increase latchup resistance. Wafer production costs were also barriers. In 1995, the VMW project was successfully integrated into two SEMATECH member companies, AMD and NCR (Lucent), and robust latchup mitigation method and lower wafer costs were proven out. It was a good start at the right time.

In 1993, Morris founded Silicon Engineering Inc., which provided CMOS engineering (consulting) services to both SEMATECH and the SEMI industry for TCAD modeling, process, and chip developments. He began working with Eaton Corporation in Beverly, Massachusetts, in 1995, supporting EATON's global launch of the high‐energy implant tools and the HDBL concept, which was developed at SEMATECH. He provided a technical interface to Eaton's customers and promoted adoption of the high‐energy implant technology and sales (EATON/Axcelis) of implant tools at foundries in SE Asia (Taiwan, South Korea, Singapore), and, the United States and Europe.

In 2003, Morris was invited to publish new work at the IRPS conference and presented data for the first time that by implementing a novel boron doping structure called the buried guard ring; any bulk silicon CMOS device could be made latchup immune. Up to this time, this was considered impossible for bulk wafers and only possible with SOS or SOI thin‐film technology. BGR was a better structure than the HDBL.

In 2004, Morris founded Silicon Space Technology, serving as CEO, CTO, and inventor of the company's RH/HT process and device IP. During this time, he led the company developments of a RH/HT technology platform based on modifications to the manufacturing process and IC design architecture to manufacture RH/HT standard products using commercial foundries. The technology developed enabled hardening of advanced (bulk) CMOS devices for operation in both radiation and high‐temperature environments. Highlights of the work were published at the HiTEN conferences in 2011, 2014, and 2015. SST proved that bulk CMOS devices could be hardened and manufactured in commercial foundries to operate reliably in both high‐radiation and high‐temperature environments.

In 2014, SST provided multiple RH/HT IC components and also a company test board design to develop an experimental flight controller (board) co‐developed with COSMAIC for the RHEME project. Using only RH/HT devices (SRAMS and Microcontrollers, and ASIC), the flight boards would be launched in three different Earth orbits aboard USAF/NASA experimental satellites. RHEME 1 was launched in March 2017 and mounted outside the International Space Station directly in the space environment. By June 2019, RHEME 1 had completed 806 days in space without any component or system failures. A paper summarizing results for the RHEME 1 flight was published at the 2018 NSREC conference. RHEME 2 was launched in December 2018 aboard an AF Satellite into an MEO/Polar orbit, again mounted outside the satellite (directly in space). RHEME 3 is scheduled for launch in December 2019. His work at SST proved that bulk silicon wafers could be designed and manufactured at modern wafer fabs (IDM or foundry) using IP he invented to modify the processes to withstand extremely high levels of radiation and high temperatures > 250C, and findings were published at IMAP'S HiTEN conferences in 2011, 2014, and 2015.

In 2017, Wes Morris founded Silicon‐X Corporation and is currently active as technology consultant.

Preface

The world has certainly changed since the first satellite was launched into orbit (Sputnik, October 4, 1957). Now, many nations as well as commercial companies have launch capabilities, and there is an ever‐increasing number of objects in Earth's orbit. The Union of Concerned Scientists (UCS) Satellite Database provides a good estimate of the current satellite count based on open‐source information, indicating over 1900 operational satellites currently in orbit around the Earth (1957 as of November 30, 2018). While there are satellites that serve military purposes, the majority serve commercial purposes – purposes like GPS, communications, and weather monitoring. All of these orbiting objects rely on radiation‐hardened electronics in order to stay operational in the space environment.

Designing for the space environment or any number of other radiation environments requires skills and knowledge that design engineers are not likely to encounter or learn while designing for terrestrial purposes. Integrated Circuit Design for Radiation Environments fills the knowledge gap, providing a front‐to‐back guide for designing integrated circuits intended for radiation environments. The text is divided roughly into three sections. The first of these includes Chapters 1 through 4 and provides the fundamental background history, the sources of radiation, essential nuclear physics, and basic semiconductor effects knowledge. Chapters 5 and 6 are aimed at two of the practical aspects of designing for radiation environments, radiation testing, and the development of device models. The remaining chapters are devoted to radiation‐hardening topics such as semiconductor processing and layout, SEU reduction, latchup prevention, and a look at some advanced topics.

Chapters 1 through 4 of Integrated Circuit Design for Radiation Environments cover the historical aspects of radiation as well as the fundamentals needed by the practitioner. Chapter 1 provides the reader with a narrative of the role of radiation, since its discovery highlighting its impact on the evolution of integrated circuits and their use in radiation environments. The various radiation environments are presented in Chapter 2, starting with an overview of the relevant atomic and nuclear physics. The aim of this chapter is fulfilled as the various radiation environments are then discussed in turn. Chapters 3 and 4 cover the cumulative and transient effects of radiation, respectively, on semiconductor materials and structures. These are two very important chapters, as they cover essential fundamentals for anyone designing or evaluating radiation‐hardened integrated circuits. Chapter 3 introduces the idea that radiation loses energy as it traverses the solid state. The various energy loss mechanisms for charged particles, electrons, neutrons, and photons traversing matter are discussed in the first half of the chapter. The remaining half of Chapter 3 discusses charge trapping and transport in silicon dioxide, including bulk and interfacial effects, two very important concepts for understanding the effects of total ionizing dose (TID) in integrated circuits. Transient effects caused by cosmic rays and other sources of radiation are a major concern in the space environment, and these are presented and discussed in Chapter 4. There are many types of transient effects besides the ambiguous yet ubiquitous single‐event upset (SEU) description, including multiple‐bit upset (MBU), single‐event transient (SET), single‐event functional interrupts (SEFIs), single event disturb (SED), single‐event snapback (SESB), single‐event latchup (SEL), single‐event burnout (SEB), single‐event gate rupture (SEGR), and single‐event hard error (SHE). All of these are discussed in Chapter 4.

Simulation is the main subject discussed in Chapters 5 and 6, although from two completely different aspects. The ability to simulate radiation environments for testing and qualification purposes is covered in Chapter 5. The types of simulated environment needed for testing depends on the actual radiation environment, but can include TID, single‐event effects (SEEs), neutron or proton irradiation, and transient gamma testing. The simulated radiation environments as well as the equipment and facilities available for testing are discussed. A review of circuit simulators, device models, and post‐radiation device characteristics is provided in Chapter 6. The radiation effects on various devices are discussed after an introductory section covering circuit simulators, intrinsic models, and device modeling.

Chapters 7 through 9 take a closer look at radiation hardening from the viewpoints of semiconductor process and layout techniques, SEU reduction, and latchup suppression. Chapter 10 discusses radiation effects in advanced technologies. A good review of semiconductor process and layout‐hardening methods is provided in Chapter 7Chapter 8Chapter 9Chapter 10

The study of radiation effects and radiation effects hardening in electronic circuits is indeed a deep dive, considering the efforts of the many researchers who have contributed to the current state of the art. Integrated Circuit Design for Radiation Environments is intended to be a starting point for study aimed at novice as well as experienced circuit designers. While it is impossible to cover all of the prior research in one text, the authors hope that this text provides the essential knowledge about radiation environments, effects, and hardening needed by the circuit design community.

Enjoy the text,

Stephen J. Gaul

Nicolaas van Vonno

Steven H. Voldman

Wesley H. Morris